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A complete rebuild kit for industrial rotary valves, designed to restore optimal performance in material handling applications. Includes all wear components for scheduled maintenance or emergency repairs.
Feature | Benefit |
---|---|
Complete Seal Set | Eliminates air leaks and material seepage |
Precision Bearings | Reduces friction and power consumption |
Wear-Resistant Blades | Extends service life in abrasive applications |
Corrosion Protection | Suitable for food and chemical industries |
OEM Compatibility | Direct replacement for major brands |
Parameter | Specification |
---|---|
Valve Size Range | 4" to 12" (100-300mm) standard |
Pressure Rating | Up to 15 PSIG (1 bar) |
Temperature Range | -20°F to 400°F (-29°C to 204°C) |
Rotor Clearance | 0.005"-0.010" (0.13-0.25mm) adjustable |
Seal Material | FDA-grade UHMWPE or PTFE options |
Bearing Type | Double-sealed industrial ball bearings |
Shaft Material | 304 or 316 stainless steel |
RPM Rating | Up to 35 RPM continuous |
Component | Qty | Material | Purpose |
---|---|---|---|
End Plate Gaskets | 2 | FDA Nitrile | Air seal |
Rotor Blades | 6-12 | UHMWPE | Material handling |
Shaft Seals | 2 | Viton® | Contamination barrier |
Thrust Washers | 4 | Carbon Graphite | Wear surface |
Bearing Set | 2 | Chrome Steel | Smooth rotation |
Fastener Kit | 1 | SS 304 | Secure assembly |
Brand | Series | Compatible Models |
---|---|---|
ACS Valves | RV Series | RV050-RV300 |
Schenck Process | DMS | DMS4-DMS12 |
WAM | SPV | SPV100-SPV300 |
Coperion | K-Tron | KV100-KV350 |
Universal | - | 4"-12" flanged |
Component | Replacement Interval |
---|---|
Rotor Blades | 6-12 months |
Shaft Seals | 12-18 months |
Bearings | 24-36 months |
Gaskets | With every rebuild |
Metric | Before Maintenance | After Maintenance |
---|---|---|
Air Leakage | 15-20 CFM | <5 CFM |
Power Draw | 10-15% higher | Optimized |
Material Carryover | 3-5% | <1% |
Vibration Levels | 0.5 in/sec | 0.1 in/sec |
Kit Number: RV-MK-2024
Lead Time: 2-5 business days
Packaging: Anti-static sealed bags
Shelf Life: 3 years unopened
Certifications: FDA, USDA, ATEX options
✔ Increased Uptime - Prevents unplanned shutdowns
✔ Material Savings - Reduces product loss
✔ Energy Efficient - Optimized clearances reduce power use
✔ Safety Compliant - Meets industry standards
Lock out/tag out equipment
Remove valve housing bolts
Replace all wear components
Adjust rotor clearance
Test run and verify performance
Need help selecting the right kit for your valve model? Our engineers can provide cross-reference assistance and technical support for your specific application requirements.